ENERGY & EPC
EPC contracting for upstream and downstream hydrocarbon facilities, cross-country pipelines, process plants, and refinery maintenance to strict ISO 45001 standards.
CRITICAL ENERGY FACILITIES & INDUSTRIAL PIPELINE INFRASTRUCTURE
Operating in full compliance with ASME, API, and ADNOC-aligned engineering specifications, Rayan Energy combines multi-disciplinary mechanical, electrical, and instrumentation expertise with an uncompromising zero-harm safety record.
DETAILED SCOPE OF WORK
Definitive contracting boundaries, technical disciplines, engineering standards, and turnkey deliverables executed by Energy & EPC.
Hydrocarbon Cross-Country & In-Field Pipelines
Turnkey pipeline EPC across challenging desert, mountain, and industrial corridors for crude oil, refined petroleum products, natural fuel gas, and high-pressure water injection networks.
- โธ Right-of-Way (ROW) clearing, trenching, stringing, and precision cold pipe bending up to 48" diameter
- โธ Automated orbital and semi-automatic welding by ASME Section IX certified pipeline welding specialists
- โธ 100% Non-Destructive Testing (NDT) via Phased Array Ultrasonic Testing (PAUT) and digital radiography
- โธ Field joint coating (heat shrink sleeves / polyurethane liquid) and high-voltage holiday spark testing
- โธ High-pressure hydrostatic testing up to 500 bar, electronic caliper pigging, and hot-tap tie-in execution
API Storage Tank Farms & Terminal Systems
Complete mechanical engineering, pre-fabrication, field jacking, and commissioning of atmospheric, low-pressure, and cryogenic bulk storage tank farms and terminal piping systems.
- โธ API 650 bottom annular plates, shell course hydraulic jacking, and pontoon-type floating roof assemblies
- โธ Internal and external floating roof primary/secondary mechanical seals, rolling ladders, and roof drains
- โธ Interconnecting transfer manifolds, motorized valve skids (MOVs), and fiscal metering skid integration
- โธ Reinforced concrete bund containment walls, leak-detection sumps, and HDPE impervious membrane liners
- โธ Automated radar tank gauging (ATG), high-expansion rim-seal foam deluge, and fire water cooling rings
Process Plant Mechanical EPC & High-Pressure Piping
Heavy mechanical erection, static vessel installation, precision rotating equipment alignment, and exotic alloy process piping spools for petrochemical and refinery process units.
- โธ Heavy distillation column, reactor vessel, drum, and shell-and-tube heat exchanger rigging and placement
- โธ High-pressure carbon steel, duplex, stainless steel, and alloy pipe spool shop fabrication and field erection
- โธ Laser alignment, epoxy chocking, and vibration baseline benchmarking for heavy pumps and gas compressors
- โธ High-temperature thermal insulation cladding, acoustic insulation lagging, and electrical heat tracing
- โธ System chemical pickling, passivation, steam blowing, and helium-nitrogen leak detection testing
Fast-Track Plant Turnarounds & Scheduled Refinery Overhauls
Accelerated-schedule turnaround contracting, column re-traying, catalyst support, high-pressure exchanger tube pulling, and emergency shutdown restoration executed under uncompromising safety.
- โธ Pre-turnaround blind list engineering, work-pack development, and critical-path turnaround scheduling
- โธ Confined space entry vessel isolation, blinded mechanical separation, column internals inspection and overhaul
- โธ Safety relief valve (PSV) dismantling, certified pop-testing, recalibration, and on-site recertification
- โธ Elevated flare line inspection, flare tip replacement, and high-temperature cracking furnace tube repairs
- โธ De-blinding sequence management, nitrogen leak testing, cold-commissioning, and safe unit startup support
Explosion-Proof Electrical & Instrumentation (E&I)
Mission-critical electrical distribution, explosion-proof instrumentation, automated SCADA controls, and safety instrumented systems (SIS) for Class 1 Div 1/2 hazardous zones.
- โธ ATEX / IECEx certified explosion-proof junction boxes, flameproof conduits, and hazardous area raceways
- โธ Medium-voltage motor control centers (MCC), variable frequency drives (VFD), and emergency UPS systems
- โธ Distributed Control System (DCS), Programmable Logic Controllers (PLC), and Fire & Gas (F&G) field integration
- โธ Smart HART/Foundation Fieldbus transmitter calibration, control valve stroke testing, and loop validation
- โธ Impressed Current Cathodic Protection (ICCP) systems, transformer rectifiers, and deep anode beds
QA/QC Non-Destructive Testing & ASME Inspection
Comprehensive quality assurance, non-destructive examination (NDE), and third-party notified body inspection ensuring complete ASME code compliance prior to facility energization.
- โธ 100% X-ray and Gamma-ray radiographic examination of critical hydrocarbon process weld joints
- โธ Phased Array Ultrasonic Testing (PAUT) and Time of Flight Diffraction (TOFD) weld inspection
- โธ Magnetic Particle Testing (MPT) and Liquid Penetrant Testing (LPT) of nozzle attachments and structural steel
- โธ Positive Material Identification (PMI) using handheld XRF spectrometry for alloy composition verification
- โธ Full Manufacturer Data Report (MDR) compiling weld logs, welder qualifications, NDT results, and test charts
CORE CAPABILITIES
Precision engineering, specialized equipment deployment, and end-to-end execution across high-complexity scopes.
Hydrocarbon Cross-Country Pipelines
Trenching, stringing, automated orbital welding, cathodic protection, hydrostatic testing, and intelligent pigging for oil & gas transport.
Storage Tank Farms & Terminals
API 650 / API 620 storage tank fabrication, floating roof installations, bund wall construction, and hydrocarbon manifold piping.
Process Plant Mechanical EPC
Process equipment installation, heat exchangers, pressure vessels, rotating machinery alignment, and high-pressure steam systems.
Plant Turnaround & Shutdowns
Scheduled refinery turnaround contracting, valve overhaul, flare line maintenance, and accelerated-schedule shutdown execution.
Electrical & Instrumentation (E&I)
Explosion-proof hazardous area installations, DCS/SCADA integration, pneumatic instrumentation, and cable tray raceways.
Non-Destructive Testing (NDT)
100% radiographic, ultrasonic, magnetic particle, and dye penetrant inspection by ASNT Level II/III certified personnel.
SPECIALIZED SERVICES PORTFOLIO
Complete civil and mechanical execution of high-pressure pipeline corridors.
Turnkey fuel and chemical storage facilities with automated gauging.
Safe, fast-track mechanical execution during scheduled refinery overhauls.
Impressed current and sacrificial anode corrosion mitigation systems.
INDUSTRIES SERVED
EQUIPMENT & TECHNOLOGY
Our energy division operates automated pipeline welding systems, calibrated hydrostatic testing manifolds, radiographic NDT equipment, and dedicated pipe fabrication yards in the UAE and India.
- โ Automated Welding: Lincoln Electric orbital pipeline welding systems and certified welders.
- โ Hydrostatic Testing: High-pressure test skids with computerized pressure-time logging up to 500 bar.
- โ NDT Inspection: X-ray crawler units and phased-array ultrasonic testing (PAUT) systems.
- โ Pipe Bending & Handling: Hydraulic field cold-bending machines up to 48-inch diameter pipe.
ZERO-HARM QHSE CULTURE
Rayan Energy operates strict Permit-to-Work (PTW), Confined Space Entry, and Hazardous Energy Lockout-Tagout (LOTO) procedures. We hold verified ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018 certifications.
